Shanghai Shuping Precision Industry Machinery Co.,Ltd.
Shanghai Shuping Precision Industry Machinery Co.,Ltd.
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The Door Pocket Lock Tongue Hinge Slot Processing Machine represents the pinnacle of door hardware machining technology. Engineered for high-volume door manufacturers, this industrial CNC system integrates lock tongue mortising and hinge pocket milling into a single automated operation. With its extended 3000mm processing capacity and commercial-grade components, it delivers precision machining for both residential and industrial door production lines.
Revolutionary Triple-Head Technology
① Simultaneous Hinge Processing
Three independently controlled milling heads operate in perfect synchronization, processing hinge pockets 3× faster than conventional machines. Each head features dual-motor configuration with 6000-18000 RPM spindles for optimal finish quality.
Precision Engineering Features
② Intelligent Surface Referencing
Patented Z-axis compensation uses the material's upper surface as the machining datum, eliminating thickness-related errors (22-45mm range). Laser-guided positioning ensures ±0.01mm slot depth consistency across all workpieces.
③ Aesthetic Optimization System
Explosion-proof carbide cutters with integrated chip breakers prevent tear-out, while triple 100mm suction outlets (25-30m/s airflow) maintain pristine machining environments.
Industrial-Grade Components
Motion System: THK precision ground ball screws
Pneumatics: AirTAC centralized air supply
Drives & Control: Delta servo motors + CNC system
Safety: Voltage stabilization with UPS backup
Technical Parameters
| Category | Specification |
|---|---|
| Workpiece Dimensions | |
| Length | 1800-3000 mm |
| Width | 90-400 mm |
| Thickness | 22-45 mm |
| Hinge Processing | |
| Forward Milling Power | 3.0 KW × 3 (6000-18000 RPM) |
| Lock Processing | |
| Reverse Milling Power | 0.75 KW × 3 (6000-18000 RPM) |
| Dust Collection | |
| Outlet Diameter | 3 × 100 mm |
| Airflow | 30 m³/min @ 25-30 m/s |
| Physical Dimensions | 4000 × 2000 × 2200 mm (L×W×H) |
FAQs
Q: Can this machine process aluminum door frames?
A: Designed for wood composites only. Metal processing requires specialized tooling.
Q: How are lock/hinge modes switched?
A: Automatic toolpath reconfiguration via barcode scanning (under 10 seconds).
Q: What's the advantage of Delta controls?
A: Industrial-grade reliability with modular I/O and collision detection.
Q: How does the voltage stabilization work?
A: Built-in UPS safeguards programs during power disruptions (auto-save feature).
Q: Is operator training required?
A: Intuitive PNC software with visual programming - basic skills sufficient.